Pre-expansion
High-precision EPS pre-expander
Automatic weighing, density feedback, vacuum processing and Siemens-based control options for stable bead preparation.
View pre-expansion system →EPS · EPP · ETPU equipment & automation
Build a smarter foam factory.
ALESSIO develops molding machines, high-precision pre-expansion, quick mold change, material handling, robotics and plant-level automation for thermoplastic particle foam manufacturing.
Complete manufacturing chain
From raw beads to automated finished-product handling
Combine individual machines or engineer a complete EPS/EPP line around capacity, density control, labor reduction and factory data requirements.
Molding
EPS / EPP molding systems
Automatic molding with quick mold change, insulated steam chamber concepts, PID process control and optional robotic handling.
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Factory automation
Turnkey smart-factory integration
Smart silos, material conveying, central vacuum, molded-part handling, packaging and production monitoring in one coordinated line.
View automation →Why ALESSIO
Focus on productivity, process control and automation
Quick mold change
Hydraulic locking and quick connections are designed to shorten changeover and production restart time.
Energy management
Insulated mold-chamber concepts and direct PID pressure control target reduced steam waste.
Automated handling
Robotic take-out, conveying, filming and packaging options reduce repetitive manual work.
Connected production
BUS communication, monitoring, cloud data interfaces and smart silo logic support plant-level control.
Project & technology videos
Real EPS/EPP production video taken on site
Explore ALESSIO turnkey projects, factory automation, robotics, molding technology, quick mold change and pre-expansion systems.
Automation & Robotics
AI-Assisted EPS Molded-Part Handling Line
Automated picking, packing and conveying of EPS molded parts with AI-assisted vision.
Open on YouTube ↗Automation & Robotics
Automated EPS Product Handling with AI Vision
Automated picking, packing and conveying enhanced by AI-assisted vision technology.
Open on YouTube ↗Turnkey Projects
Thailand EPS Turnkey Factory Project
ALESSIO-designed EPS factory project in Thailand, including machine layout, assembly and production preparation.
Open on YouTube ↗Turnkey Projects
Thailand EPS/EPP Automation Project
Automated EPS/EPP molding project for a Thailand customer, demonstrating integrated production automation.
Open on YouTube ↗Automation & Robotics
Automatic EPS Box Handling
Automatic handling solution for molded EPS boxes.
Open on YouTube ↗Turnkey Projects
Complete Automatic EPS Production Line
Integrated automatic EPS production line from molding through downstream handling.
Open on YouTube ↗Molding Technology
E-Motion EPS/EPP Molding Machine
Electric-drive molding technology developed for higher automation and process control.
Open on YouTube ↗Pre-expansion
High-Precision EPS Pre-Expander
High-precision EPS pre-expansion equipment for stable density preparation.
Open on YouTube ↗Molding Technology
Automatic Quick Mold Change System
ALESSIO quick mold change system designed to shorten mold changeover and production restart time.
Open on YouTube ↗Automation & Robotics
Robotized EPS Box-Lid Filming Line
Automatic EPS box-lid filming process integrated with robotic handling.
Open on YouTube ↗Automation & Robotics
Automatic EPS Belt Conveyor System
Systematic belt-conveyor solution for automatic molded-part transportation.
Open on YouTube ↗Automation & Robotics
Economical Machine-Side Belt Conveyor
A compact belt-transport solution serving individual EPS molding machines.
Open on YouTube ↗Automation & Robotics
6-Axis Robot EPS Box Handling & Packaging
6-axis robotic handling integrated with automatic conveying and packaging.
Open on YouTube ↗Pre-expansion
Vacuum-Fluid EPS Pre-Expander
Automated vacuum-fluid EPS pre-expansion system developed for precision and reduced bead aging requirements.
Open on YouTube ↗Turnkey Projects
Thailand Complete EPS Factory Design
Complete EPS molding factory designed and built by ALESSIO for a customer in Thailand.
Open on YouTube ↗Molding Technology
Fully Electric Molding Machine + Robot + QMC
Fully electric EPS/EPP molding machine with overhead robot and automatic quick mold change.
Open on YouTube ↗Automation & Robotics
Automatic EPS Molded-Part Transport Trolley
ALESSIO-designed trolley for automated molded-part transportation.
Open on YouTube ↗Turnkey Projects
ALESSIO Automatic EPS Line Running in Thailand
ALESSIO molding equipment operating in Thailand with an automatic EPS production line.
Open on YouTube ↗Plan your next line
Start with process requirements, not a generic machine quote.
Share your product type, target density, expected output, mold sizes, utilities and automation goals. We can discuss a machine configuration or a complete plant concept.