Brief introduction of Hangzhou TEKULA Precision Machinery Co., Ltd

2007-10-31

Hangzhou TEKULA Precision Machinery Co., Ltd is a company full of youthful spirit and vigor and is a professional automatic mechanical equipment manufacture Co. TEKULA has many years experience on automatic control, system integration and sofeware development and holds many excellent staff with the capability on R&D, design, manufacutring and debugging of the related equipments. With the abundant accumulation and thoroughly study of the updated theory and the advanced processes and manufacture technology and the technical support of Germany mechnical experts, TEKULA introduces Germany EPS mechnical patent technology and combines a number of independent intellectual property rights of the patent technology and develops the TEKULA brands of the EPS equipment on many years research.

TEKULA EPS T series package moulding machine，K series package moulding machine , S series foam with bone moulding machine, D series lost foam mould moulding machine, C series moulding machine for ICF and other package product and special product for the EPS package equipments and industry.

The business philosophy of good quality, high efficiency and energy-saving in heart, TEKULA manufactures each EPS moulding machine with great care and fully apply the advanced world-level EPS theory and Germany core EPS manufacture technology to the design, components choosing, facbrications and the staff wisdom of TEKULA.

TEKULA EPS moulding machine displays a number of the excellent advantages with the best quality, higher effienency, energy-saving and better serivce. With its special features of the low power consumption, EPS machine takes the lead in the domestic market.

TEKULA philosophy

Quality: better quality is our eternal goal
Efficiency: higher efficiency is our relentless pursuit
Energy-saving: energy-saving is our continuous breakthrough
Service: better serivce is our commitments for ever

TEKULA Organization

TEKULA pays special attentions on the market development and sales. With the high quality and the low energy consumption EPS equipments, TEKULA advances forward wth world steps for the world energy saving and constructs a firm base for the market development.

The international market

TEKULA establishes the international economic & commerce department, and employees the personnel with many years of the professional experience and constructs international trade service platfom on the alibaba international web and support by Germany experts and apply the sales pattern such as national or regional agents and builds the international sales network mainly in Asia, Africa, Northern America, East Europe and South America, TEKULA EPS equipment acquires more and more favors from overseas clients by its features “automatic, high efficiency and low energy consumption”.

The chinese market

TEKULA has high quality business staff and establishes the sale agents in the area of Changjiang Delta and Zhujiang Delta. At the same time, TEKULA carries out many advertisements on the web media such as google, alibaba etc. which bring the TEKULA EPS equipments information to all provinces and cities in china and the sale vaule are increasing greatly.

Contact Us

Address: No.88,KangqiaoRoad,

Gongshu District,

Hang Zhou City,

Zhejiang Province,China
Zip: 310015
Tel: 0086-571-88184985
Fax: 0086-571-88184961
Person: sales@eps-epp-machine.com
E_mail;
Website: http://www.eps-epp-machine.com/

EPP machine-EPP molding machine

3/10/2009 2:46:14 AM

EPP molding machine Mainly used to produce EPP packaging, automobile parts by Expanded polypropylene.

Features:
1. Machine frame wholly welded by shape steel, and processed by high temperature annealing. Frame surface treated by hot dip galvanizing. Guarantee the best capability and long lifetime for anti-corrosion.

2. 10.4 inch, 60,000 color TFT touch screen and PLC with modular structure.
Adopt specialized software to manage EPP molding process.

3. Triple compressed air filter with automatic drain function: preliminary filter, fine filter, and micro filter.

4. Digital voltage, ampere - temperature display system, fault monitoring alarm, wrong data input alarm system, and Three-color indicator light for display of operating status.

5. Molds was driven and locked by multiple hydraulic cylinders. The mold locking force is powerful and can be allocated averagely.

6. None guide bar linear moving system with balance rack and pinion rail. It’s the newest Germany patented design.

7. Effective vacuum condenser and Germany double vacuum hydraulic ring pumps.

8. Air distribution system with automatic air source shielding for rapid filling injection.

9.Hinge type Media conveying pipes, more cost-saving on material than rubber pipe.

10. Cooling water pressurized tank can work under low water pressure.

11. Protector of electromotor, protector of switch position on hopper strobe, and protector of hydraulic pressure.

12. Stable steam pressurized filtering system with responsive balance controller. It greatly lengthens the lifetime of mold.

13. Use Germany patented technology of central energy distribution system and Germany digitalize-controlled steam valve - air valve. The steam flow, demoulding air, ejector pin air, and air cooling flow could be adjusted on the control panel.

14. Large volume pressurized hopper and rapid connection system for injector.

15. Steam chamber built in moving and fixed molds. It saves mold costs much.

16. Wholly digitalized temperature - pressure control system, it makes sure molding precisely.

17. Use the most advanced Germany EPP molding technology.

EPS shape molding machine-K series EPS shape molding machine

3/10/2009 2:46:15 AM

EPS shape molding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

1. Machine frame:
Wholly welded by shape steel, high temperature annealing, and heat treatment. Surface derusted by sandblast and coated by spraying zinc. Adopt American epoxy polyamide paint as anticorrosive primers, and use acrylic paint as anticorrosive top coat.

2. 10.4 inch, 65536 color TFT touch screen and modular structured PLC.

3. Triple Air Filter

4. Display system:
Digital voltage, ampere - temperature display system, fault monitoring alarm, wrong data input alarm system, and Three-color indicator light for display of operating status.

5. Driving system:
Driven and locked by double hydraulic cylinder, power of mold locking is 30 tons.

6. Large volume vacuum condensation system with spray function- two liquid ring vacuum pumps

7. Air distribution system with automatic air source shielding for rapid material filling.

8. Pressurized cooling water system.

9. Protection system:
Protector of electromotor, protector of switch position on hopper strobe, protector of hydraulic pressure. They are used to keep normal operation and reduce rate of faulty products.

10. Stable steam decompressing and filtering function

11. Adopt the central energy distribution valve and large flow steam valve and air valve with balance responsive controller to realize the instance filling.

12. Large volume hopper with filling position switch.
The hopper equipped with responsive balance controller to fill by pulse-type pressurization.

ICF molding machine-C series ICF molding machine

3/10/2009 2:46:15 AM

EPS ICF molding machine for production of ICF (insulated concrete forms) by foam (expandable polystyrene). It consumes half energy volume of common Chinese machines to process styrofoam with shorter cycle time.

1. Whole machine frame in weld profiled bar, complete open machine frame structure system
2. Epoxide resin as primer and automobile surface painting for protection
3. 12.1 inch, 65,536-color TFT touch screen, PLC module structure
4. Control sofeware special for the manufacuring of CIF and package.
5. First filtering, fine filtering and tiny filtering compressed air system.
6. Motor protection system by motor protectors.
7. Digital voltage, current -amp; temperature display system.
8.Failure inspection alarm, wrong data input alarm system.
9. Rapid connector, rotary connector and stainless steel spliced for medium transfer -amp; exhaust pipeline system.
10. Three-color light for running display.
11. Components importing from Germany, Italy, South Korea and Japan.
12. Transferring mould system driving by two hydraulic pressure cylinders with self-lubrication bearing bearing.
13. High speed differential, large volume oil tank and complete sealing hydraulic pressure system.
14. Automatic null positon fitting at first start up.
15. Automatic mould preheating system for first startup.
16. Vacuum extraction system by two vacuum hydraulic ring pumps.
17. Two-phrase spraying, multi-row-tube type condenser for vacuum pump condensation system.
18 Air distribution system with automatic air source shielding for rapid filling injection.
19. Pressurized cooling water for cooling system.
20. Encoder with precision of 0.35mm controls male mould running.
21.-nbsp; low pressure monitoring -amp; protection system for steam, air, cooling water and hydraulic pressure.
22. High precision decompressed filtering steam system
23. High precision PID pressure rate valve control, temperature sensor control and contact manometer control heating system.
24. Filling position monitoring control, vertical switch for filling valve strobe position monitoring control, vacuum filling, wind motor filling and pressurized -amp; movable double-barrel system.
25. Working medium focusing configuration system.
26. 3.75 Kw low power hydraulic drive system.

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:16 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

1. The whole machine framework is welded by profiled bar with complete open frame structure system
2. Optional double-face mould fixing system
3. Epoxide resin painting for facial protection
4. 12.1 inch, 65,536-color TFT touch screen, PLC control system of modularized structure.
5. Compressed air Filtering system of Three-Grades (first filtering, precise filtering and tiny filtering) with automatic water discharge.
6. Motor protective system with motor protectors.
7. Digital display of Voltage, Electrical current - Temperature system
8. Monitoring alarm system for malfunction and fault data input.
9. Rapid connector, rotary connector and pipeline system.
10. Three-color lights displaying system for machine running status
11. Components imported from Germany, Italy, South Korea and Japan
12. The mould moving system driving by two hydraulic pressure cylinders with self-lubricating bearings.
13. High speed differential, large oil tank volume and completely sealed hydraulic system.
14. Automatic null positon setting system for the first startup.
15. Automatic mould preheating system for the first startup.
16. Vacuum extraction system with two vacuum hydraulic pumps.
17. condensation system with vacuum pump condenser.
18. Rapid air source distributing for injectors system with automatic air shielding .
19. Pressurized cooling system for cooling.
20. Encoder controls the moving of male mould with the precision of 0.35mm.
21. Monitoring - protective system for the extremely Low pressure of steam, air, cooling water and hydraulic pressure.
22. Steam Decompressing-filtering system with high precision.
23. Thermoforming system with Germany high precision PID pressure rate valve control, temperature sensor control, contact manometer control and timing control.
24. Pressurized double-barrel system with vacuum filling, blower filling , filling position monitoring-control, vertical switch for filling strobe position monitoring-control.
25. Improved mechanical demoulding system.
26. Hydraulic driving system by 5.5Kw low power.

EPS lost foam molding machine-TEKULA D series EPS lost-form moulding machine

3/10/2009 2:46:17 AM

1. Whole machine frame in weld profiled bar, complete open machine frame structure system
2. Epoxide resin as primer and automobile surface painting for protection
3. 12.1 inch, 65,536-color TFT touch screen, PLC module structure
4. Control software special for the manufacturing of lost foam and package.
5. First filtering, fine filtering and tiny filtering compressed air system.
6. Motor protection system by motor protectors.
7. Digital voltage, current -amp; temperature display system
8.Failure inspection alarm, wrong data input alarm system
9. Rapid connector, rotary connector and stainless steel spliced for medium transfer -amp; exhaust pipeline system.
10. Three-color light for running display
11. Components importing from Germany, Italy, South Korea and Japan
12. Transferring mould system driving by two hydraulic pressure cylinders with self-lubrication bearing bearing.
13. High speed differential, large volume oil tank and complete sealing hydraulic pressure system.
14. Automatic null positon fitting at first start up.
15. Automatic mould preheating system for first startup.
16. Vacuum extraction system by two vacuum hydraulic ring pumps.
17. Two-phrase spraying, multi-row-tube type condenser for vacuum pump condensation system.
18. Air distribution system with automatic air source shielding for rapid filling injection.
19. Pressurized cooling water for cooling system.
20. Encoder with precision of 0.35mm controls male mould running.
21. Low pressure monitoring -amp; protection system for steam, air, cooling water and hydraulic pressure.
22. High precision decompressed filtering steam system
23. High precision PID pressure rate valve control, temperature sensor control and contact manometer control heating system.
24. filling barrel system special for the manufacturing of foam-lost.
25. Working medium focusing configuration system.
26. 3.75Kw low power hydraulic drive system.

TEKULA C series ICF moulding machine-TEKULA S series foam with bone moulding machine

3/10/2009 2:46:18 AM

1. Whole machine frame in weld profiled bar, complete open machine frame and male mould structure system.
2. Epoxide resin as primer and automobile surface painting for protection
3.12.1 inch, 65,536-color TFT touch screen, PLC module structure
4. Control sofeware special for the production of the EPS with bone and package.
5. First filtering, fine filtering and tiny filtering compressed air system.
6. Motor protection system by motor protectors.
7. Digital voltage, current -amp; temperature display system
8.Failure monitoring alarm, wrong data input alarm system
9. Rapid connector, rotary connector and stainless steel spliced for medium transfer -amp; exhaust pipeline system.
10. Three-color light for running display
11. Components importing from Germany, Italy, South Korea and Japan
12. High speed differential, large volume oil tank and complete sealing hydraulic system with two directions driving.
13. Automatic null positon fitting at first start up.
14. Automatic mould preheating system for first startup.
15. Vacuum extraction system by two vacuum hydraulic ring pumps.
16. Two-phrase spraying, multi-row-tube type condenser for vacuum pump condensation system.
17. Air distribution system with automatic air source shielding for rapid filling injection.
18. Pressurized cooling water for cooling system.
19. Encoder with precision of 0.35mm controls male mould running.
20. Low pressure monitoring -amp; protection system for steam, air, cooling water and hydraulic pressure.
21. High precision decompressed filtering steam system
22. High precision PID pressure rate valve control, temperature sensor control and contact manometer control heating system.
23. Filling position monitoring control, vertical switch for filling valve strobe position monitoring control, vacuum filling, wind motor filling and pressurized -amp; movable double-barrel system.
24.Working medium focusing configuration system.
25. 3.75Kw low power hydraulic drive system.

EPS shape molding machine-EPS foam machine

3/10/2009 2:46:18 AM

EPS foam machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

2.10.4 inch, 65536 color TFT touch screen and modular structured PLC.

3. Triple Air Filter
Automatic drain function with preliminary filter, fine filter, and micro filter, used to maintain operation of solenoid valve group.

4. Display system:
Digital voltage, ampere -amp; temperature display system, fault monitoring alarm, wrong data input alarm system, and Three-color indicator light for display of operating status.

5. Driving system:
Driven and locked by double hydraulic cylinder, power of mold locking is 30 tons.

6. Large volume vacuum condensation system with spray function-amp; two liquid ring vacuum pumps

7. Air distribution system with automatic air source shielding for rapid material filling.

8. Pressurized cooling water system.

10. Stable steam decompressing and filtering function

11. Adopt the central energy distribution valve and large flow steam valve and air valve with balance responsive controller to realize the instance filling.

12. Large volume hopper with filling position switch.
The hopper equipped with responsive balance controller to fill by pulse-type pressurization.

-nbsp;

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:19 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

1. Whole machine frame in weld profiled bar, complete open machine frame structure system
2. Double-face mould for fixing freely
3. Epoxide resin as primer and automobile surface painting for protection
4.12.1 inch, 65,536-color TFT touch screen, PLC module structure, multifunction -amp; five presetting redundant control system.
5. First filtering, fine filtering and tiny filtering compressed air system.
6. Motor protection system by motor protectors.
7. Digital voltage, current -amp; temperature display system
8.Failure inspection alarm, wrong data input alarm system
9. Rapid connector, rotary connector and stainless steel spliced for medium transfer -amp; exhaust pipeline system.
10. Three-color light for running display
11. Components importing from Germany, Italy, South Korea and Japan
12. Transferring mould system driving by two hydraulic pressure cylinders with self-lubrication bearing bearing.
13. High speed differential, adjustable speed cylinder demoulding, large volume oil tank and complete sealing hydraulic pressure system.
14. Automatic null positon fitting at first start up.
15. Automatic mould preheating system for first startup.
16. Vacuum extraction system by two vacuum hydraulic ring pumps.
17. Two-phrase spraying, multi-row-tube type condenser for vacuum pump condensation system.
18. Air distribution system with automatic air source shielding for rapid filling injection.
19. Pressurized cooling water for cooling system.
20. Encoder with precision of 0.35mm controls male mould running.
21. Low pressure monitoring -amp; protection system for steam, air, cooling water and hydraulic pressure.
22. High precision decompressed filtering steam system.
23. High precision PID pressure rate valve control, temperature sensor control and contact manometer control heating system.
24. Filling position monitoring control, vertical switch for filling valve strobe position monitoring control, vacuum filling, wind motor filling and pressurized -amp; movable double-barrel system.
25. Demoulding system with four oil cylinders for choosing hydraulic demoulding or mechanical demoulding.
26.Working medium focusing configuration system.
27. 3.75Kw low power hydraulic drive system.

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:20 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:20 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:21 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

EPS shape molding machine-T series EPS shape moulding machine

3/10/2009 2:46:22 AM

EPS shape moulding machine for production of foam (expandable polystyrene) packaging, construction panel and ICF. It consumes half energy volume of common Chinese machines to process styrofoam.

TEKULA C series ICF moulding machine-TEKULA K series EPS shape moulding machine

3/10/2009 2:46:23 AM

1. Machine frame:
Wholly welded by shape steel, high temperature annealing, and heat treatment. Surface derusted by sandblast and coated by spraying zinc.-nbsp; Adopt American epoxy polyamide paint (Brand name: CARBOLINE) as anticorrosive primers, and use acrylic paint as anticorrosive top coat.

2. 10.4 inch, 65536 color TFT touch screen and modular structured PLC:
Installed by temperature, pressure and time controlling software which is specialized in EPS molding technique.

3. Triple Air Filter:
Automatic drain function with preliminary filter, fine filter, and micro filter, used to maintain operation of solenoid valve group.

4. Display system:
Digital voltage, ampere -amp; temperature display system, fault monitoring alarm, wrong data input alarm system, and Three-color indicator light for display of operating status.

5. Driving system:
Driven and locked by double hydraulic cylinder, power of mold locking is 30 tons.

6. Large volume vacuum condensation system with spray function:
Greatly improves cooling speed and the vacuum effect, shorten the water cooling time. The temperature for demoulding is around 80 ℃.

7. Air distribution system with automatic air source shielding for rapid material filling.
It improves the speed of filling gun changing and installing.

8. Pressurized cooling water system:
Secure cooling under low water pressure.

9. Protection system:
Protector of electromotor, protector of switch position on hopper strobe, protector of hydraulic pressure. They are used to keep normal operation and reduce rate of faulty products.

10. Stable steam decompressing and filtering function:
It keeps the uniformity of heating and molding.

TEKULA C series ICF moulding machine-TEKULA K series EPS shape moulding machine

3/10/2009 2:46:23 AM

2. 10.4 inch, 65536 color TFT touch screen and modular structured PLC:
Installed by temperature, pressure and time controlling software which is specialized in EPS molding technique.

3. Triple Air Filter:
Automatic drain function with preliminary filter, fine filter, and micro filter, used to maintain operation of solenoid valve group.

5. Driving system:
Driven and locked by double hydraulic cylinder, power of mold locking is 30 tons.

7. Air distribution system with automatic air source shielding for rapid material filling.
It improves the speed of filling gun changing and installing.

8. Pressurized cooling water system:
Secure cooling under low water pressure.

10. Stable steam decompressing and filtering function:
It keeps the uniformity of heating and molding.

TEKULA C series ICF moulding machine-TEKULA K series EPS shape moulding machine

3/10/2009 2:46:24 AM

2. 10.4 inch, 65536 color TFT touch screen and modular structured PLC:
Installed by temperature, pressure and time controlling software which is specialized in EPS molding technique.

3. Triple Air Filter:
Automatic drain function with preliminary filter, fine filter, and micro filter, used to maintain operation of solenoid valve group.

5. Driving system:
Driven and locked by double hydraulic cylinder, power of mold locking is 30 tons.

7. Air distribution system with automatic air source shielding for rapid material filling.
It improves the speed of filling gun changing and installing.

8. Pressurized cooling water system:
Secure cooling under low water pressure.

10. Stable steam decompressing and filtering function:
It keeps the uniformity of heating and molding.

EPS machine is a wide range from pre-expander, shape molding macine, block molding machine,CNC cutting machine, recycle system and auxiliary equipment.

Tekula is good at producing customized molding machine for special manufacturing aim. Beside to EPS packaging and box, our machine can mold EPS insulated wall panel,cornice, ceiling tile, lost foam mold, flooring insulation system, ICF, surfboard core, and anything you can imagine.

EPS machine is a wide range from pre-expander, shape molding macine, block molding machine,CNC cutting machine, recycle system and auxiliary equipment.

Tekula is good at producing customized molding machine for special manufacturing aim. Beside to EPS packaging and box, our machine can mold EPS insulated wall panel,cornice, ceiling tile, lost foam mold, flooring insulation system, ICF, surfboard core, and anything you can imagine.

EPP molding machine is widely used to produce EPP (expanded polypropylene) products which renowned for their superior functionality, economy and resource conservation qualities, such as EPP packaging and automobile parts.

We combine advanced Germany technology with EPP machine, to supply clients by customized solutions.

EPP molding machine is widely used to produce EPP (expanded polypropylene) products which renowned for their superior functionality, economy and resource conservation qualities, such as EPP packaging and automobile parts.

We combine advanced Germany technology with EPP machine, to supply clients by customized solutions.

Mainly for molding of lost foam pattern which applyed in casting industry.

Mainly for the production of construction ICF element

Mainly for the production of various EPS package

EPS shape molding machine specialized in producing EPS box, packaging, protective corner of goods, buliding material, ICF, and ect.

Our EPS ICF molding machine is extremely efficient for production of insulated concrete forms (ICF). We design all models with customized concept for low energy consumption and short cycle time.

CNC Foam Cutter Overview

3/10/2009 1:45:00 AM

A CNC Foam cutter is a machine that cuts blocks of foam into a variety of different shapes and sizes through the use of a computer that fully automates the process. This sometimes is referred to as a hot wire foam cutter because a hot wire is used to make the cut in a block of foam. 　　Usually the wire is made from stainless steel, nichrome and the wire can be very thick. The wire is heated using a process called electrical resistance which means it gets hot enough (around 200 degrees centigrade) to vaporize the foam before the wire makes contact with it. This process creates a smoother cut and produces a variety of shapes and sizes. 　　Depending on the length of the wire, the process will cut a shallow or deep cut. The wires have to be held in the machine under a very tight tension to keep the wire from sagging when making the cut. On many CNC foam cutting machines this wire is held vertically so that it doesn't create the problem with sagging. 　　These shapes are cut by the cutting wire that is attached to the machine. They will cut either polystyrene or polyurethane blocks. The types of foam that a CNC foam cutter can cut include anything that is thermofusible and expanded. What this basically means is that the foam has to be able to melt at one of the lower temperatures. Some of them include: - Polystyrene -- these are blocks of balls that are expanded. - Polystyrene -- this is extruded foam and comes in a variety of colors that include green, pink, purple or gray and these are usually plates that are smooth. - Polymethacrylimide -- a very expensive material and it is rigid foam with a low density. - Polypropylene -- which is flexible and expanded and can be a solution to protection from shock. - Polyethylene -- these are foams that are tear resistant and flexible. 　　With the CNC Foam cutter you can form a more prism like or tapered shape in the block of foam. A hot-wire that is under a high tension to cut the foam. There are stepper motors that provide the precision and accuracy for the work and there are components called races that control the stiffness of tension of the wire. 　　Some CNC foam cutters also offer different attachments like a lathe and this allows the machine to use either preformed or stretched wire. Also the machine is able to cut a variety of shapes including spirals or blocks of ornamental structure like balusters for stairways or planters. 　　There are a variety of uses for foam cutters that include making signage, model airplanes, protyping, lost foam cutting and more. The CNC Foam cutter is a flexible machine and is only limited by the imagination. 　　Although many people prefer to purchase a CNC foam cutter there are also plans on the Internet that show how to make them inexpensively for hobbyists and others who are interested in working with foam.