杭州特库拉精密机械有限公司

产品详情

EPS成型机

产品类型: 采用德国技术,低温低压成型工艺,高效节能 ,进口德国重要零部件保证机器经久耐用 ,是打造现代化泡沫工厂的理想选择。
产品详情


Molding machine type K series



Solid machine construction牢固的机架设计

High rigidity and stability structure design, the machine frame treated by sand blast, the surface will be coated by zinc

guarantees an optimum of corrosion resistance and long life cycle.

高刚度,高稳定结构设计,喷砂除锈表面镀锌,喷塑粉,保证了最优的防腐性能和使用寿命



Inner insulated steam chamber, save more energy 内置隔热模腔,能源更加节约

The arrangement of the process with low energy consumption is realised by using insulated steam chambers in connection with preciseand fully electronic media regulation 节能生产的实现是靠内置隔热模腔通过精确内置电控调节现实的



Easy operation ,precision control 操作简便,控制精确

German GEMU valve, analog proportional control, stable production, less energy consumption

德国盖米阀,模拟比例控制,生产更稳定,能源更节省



Automatic production assistant system(optional) 自动化生产辅助系统(可选)

The application of an economical and quick adapting handling system for the deloading and stacking of the moulding parts.

便捷经济的物料处理系统可以帮助产品脱模取出,堆垛



Smart Control 智能控制

Smart control software developed thanks to Tekula’s know-how, manages the whole high efficiency molding cycle completely automatically.

智能工艺生产控制软件,控制程序经过我们多年的实际生产经验优化,能够全自动高效控制生产流程



Europe R&D center professional technical support 欧洲集团研发中心提供专业技术支持

Part of the machine design is inspired and guided by our R&D center in Europe, Advanced machine type higher manufacturing standard

机型部分设计由集团欧研中心给予意见和指导,高端机型生产制造标准更加高。


Control experiences

控制体验

Muti-language display

Real time machine working states

Smart automatic control

多语言显示,机器状态实时显示,智能自动控制生产






Control system 控制系统

Most of the electrical components are from Siemens, ensure a stable productions

机器大部分电控部件采用西门子部件,保证了生产系统的可靠稳定性



Automation (material handling system)(Optional)

自动化(物料处理系统)(可选)

物料处理系统与机器的完美配合实现全自动无人化生产减少劳动力成本

Full automatic production is realised by the assistant of material handing system perfected worked with machine,reduce labor cost


   




                   

Technical data of machine with inner steam chamber

                                        内置模腔参数

名称
categories


单位
unit

K-1518PQ

成型材料
material



EPS/EPE/EPO

模板尺寸
mold plate size

模面
plate

高×宽mm
H*W

1500X1800

顶针窗口
ejector window

高×宽mm
H*W

1500X1800

移模模腔深度
MII chamber depth

mm

80(带隔热70)
with insulation 70

固模模腔深度
MI chamber depth

mm

260

固模连接框深度
MI connect frame depth

mm

40

移模连接框深度
MII connect frame depth

mm

40

最大成品尺寸
Max product size

宽×高mm
W*H

740X1240

最大成品厚度
Max product thickness

mm

300

移模位置
MII position

移模行程
MII stroke

mm

1500

最小距离
Min distance

mm

0

最大距离
Max distance

mm

≤1500

运行速度
Running speed

mm/s

<300

蒸汽供给
steam supply

管道接口
Pipe interface

inch

4(DN100)

管道压力
Pipe pressure

Mpa

0.5-0.7

工作压力
working pressure

Mpa

0.05-0.45

蒸汽性质
type


饱和蒸汽
saturated steam

蒸汽温度
temperature

150-170

蒸汽含水率
water content

%

≤15

压力控制方式
pressure control method


活塞式减压阀
piston type PRV

流量控制方式
flow control method


数字PID
digital

蒸汽消耗
steam consumption

kg/cycle

12--14

(密度25-30、载压24小时、熔接度80-85%、模重800-1000g
density 25~30g/l,pressurised 24hours, fusing rate80-85%, weight per cycle 800-1000g)

模具冷却
mold cooling

冷却介质
cooling medium


循环冷却水
circulation water

冷却水洁净度
water cleaness

µm

≤200

冷却水硬度
water hardness

。f

7—5

管道接口
Pipe interface

inch

2.5(DN65)

模具接口
mold interface

inch

2+2X3/4(DN20)

模具排气接口
mold vent

inch

2(DN50)

冷却水压力
cooling water pressure

Mpa

0.5-0.7

冷却水温度
cooling water temperature

45-55

冷却水消耗
cooling water consumption

L/cycle

60-80

真空冷凝
vacuum condensation

真空泵(单机真空)
vacuum pump

kw

5.5

最大抽气量
max air pumping volume

m3/h

≤200

工作液消耗
working liquid consumption

m3/h

0.2-0.3

主真空接口
Main vacuum interface

inch

4(DN100)

固模真空接口
MI vacuum interface

inch

4(DN100)

移模真空接口
MII vacuum interface

inch

4(DN100)

冷凝器容积
condenser volume

L

220

冷凝器降温方式
condenser cooling method


直接冷却
direct cooling

冷凝器降温梯度
condenser cooling capacity

30-50

冷凝器降温控制
cooling control method for condenser


时间控制
time control

冷凝水接口
condensate water interface

inch

1.25(DN32)

冷凝水消耗
condensate water consumption

m3/cycle

0.1-0.3

冷凝水温度
condensate water temperature

25-30

冷凝水压力
condensate water pressure

Mpa

0.3-0.4

冷凝器排污口
condenser drainage

inch

4(DN100)

空气供给
air supply

管道接口
Pipe interface

inch

2.0(DN50)

管道压力
Pipe pressure

Mpa

0.5-0.7

工作压力
working pressure

Mpa

0.5-0.6

含油量
oil content

mg/m3

≤25

固体密度
solid density

mg/m3

≤5

压力露点
dew point

°C

≤3°C

压缩空气消耗
compressed air consumption

L/cycle

1

模具排污
mold drainage

固模排污接口
MI drainage interface

inch

4(DN100)

移模排污接口
MII drainage interface

inch

4(DN100)

主排污接口
Main drainage interface

inch

5(DN125)

原料供给
material supply

料筒容积
hopper volume

L

120

料桶数量
Nos of hopper

2

料桶耐压
max pressure allowed in hopper

Mpa

≤0.5

使用压力
working pressure

Mpa

0-0.2

料枪接口
filling gun interface

inch

1(DN25)

料枪接口数量
Nos of filling gun interface quantity

2X14

料桶进料接口
hopper inlet

inch

2(DN50)

料桶排气接口
hopper vent

inch

2(DN50)

压力控制方式
pressure control method


数字PID
digital

料位控制方式
level control method


光电
photocell

填充方式
filling method


脉冲配料(optional)
impulse

入料风机
blower

kw

1.5

模具锁模
mold locking

锁模方式
locking method


液压机械锁模
hydraulic locking

锁模点
locking point

6

锁模装置驱动
locking device drive


液压驱动
hydraulic drive

锁模装置驱动缸
drive cylinder

缸径X行程
Dia*stroke

80X1500

系统锁模压力
system locking pressure

Mpa

6--15

最大锁模力
Max locking pressure

t

100

起吊重量
lifting weight

T

2

脱模方式
demolding metho


机械脱模
mechanic demold

模具快装
mold quick change

快装方式
quick change method


普通快装
regular

料管安装
material hose installation


快装对接
fast connect

气管安装
air hose installation


快装对接
fast connect

水管安装
water pipe installation


快装对接
fast connect

电源供给
power supply

电源电压
power voltage

V

AC380/50Hz

控制电压
control voltage

V

DC24

装机容量
installed power

kw

16.5(全配置)
full installed

控制方式
control method


PLC+POD

生产速度
speed

平均循环时间
average cycle time

S/cycle

80--120

机器尺寸
machine size

长length

mm

5000

宽width

mm

3200

高height     

mm

3500mm

重量(全配置)
weight(fully installed)

kg

14000


Subject to technical change保留技术更改的权利

Main component list


部件名称

items

型号

type

规格spec

品牌brand

Control

触摸屏

Touch screen

-

15 inches

ALESSIO

可编程控制器

PLC

SMART200/S7-1200

-

德国西门子

German Siemens

旋转编码器

Rotate encoder

E50S8-600-3-1×1

Φ50

Korean AUTONICS

电器

electrical component


空气开关

Air switch

ABE53b×1

50A

美国伊顿

American Eaton

空气开关

Air switch

BKN-1P-32A×6

32A

交流接触器

AC contactor

GMC(D)-18×2

18A

电机保护器

Motor protector

GV2-M16×2

9-14A

小型继电器

Small relay

MY2NJ×10

5A

德国魏德米勒

Germany WEIDMULLER

接线端子

Wiring terminal

SAK-2.5EN

2.5A


气动pneumatic

蒸汽角座阀

Steam angle seat valve

9014-15D

G2

Germany GEMU

德国盖米

空气角座阀 AVC

Air angle seat valve

9014-15D

G2

ALESSIO

水冷角座阀

Water cooling angel seat valve

9014-15D

G1.5

排水碟阀

Drain butterfly valve

9014-15D

G4   

入料角座阀

Filling angle seat valve

9014-15D

G2

加压角座阀

Pressurized angle seat valve

9014-15D

G1

真空蝶阀

Vacuum butterfly valve


G2,G2.5,G3

数字比例阀

Digital P valve

PH50


ALESSIO

电磁阀

Solenoid valve

740

2/4

Germany REXROTH

35SC1

2/5

空气过滤器

Air filter

PF4000-04BD

1/2

Germany REXROTH

空气处理组合

Air treatment kits

PC4010-04DG×2

仪表gauge

显示压力表pressure gauge

Φ63

1-1.6MPa

Germany WIKA

液压hydraulic

电磁阀solenoid valve



Germany REXROTH

电动机motor

YB162×1


Taiwan DONGAN

油缸oil cylinder

-


Haitian

-


-


其它others

高压蒸汽管

High pressure steam hose

Φ100

meter

Italy SUNFLEX

高压蒸汽管

High pressure steam hose

Φ33Φ50

meter

Italy SUNFLEX

警报灯

Alarming light

ST56LF-2DC24V×1


Korean Q-LIGHT

蒸汽主管道

Steam main pipe

流体无缝厚度8mm

Fluid seamless thickness

DN100


排水主管道

Main drainage pipe

矩形管   厚度8mm

Rectangle pipe thickness

200*100


液压

Hydraulic








电磁溢流阀

Solenoid overflow valve



Jiugang Taiwan

电液换向阀

Electricity change valve



Jiugang Taiwan

单向阀

Single directional valve



Jiugang Taiwan

叶片双联泵

Duplex pump



Hitec Taiwan

液压电机

motor



Dong geng Taiwan


真空泵选配

Vacuum pump(optional)

5.5, 7.5,11 KW


德国SPECK