Molding machine type K series
■ Solid machine construction牢固的机架设计
High rigidity and stability structure design, the machine frame treated by sand blast, the surface will be coated by zinc
guarantees an optimum of corrosion resistance and long life cycle.
高刚度，高稳定结构设计，喷砂除锈表面镀锌，喷塑粉，保证了最优的防腐性能和使用寿命
■Inner insulated steam chamber, save more energy 内置隔热模腔，能源更加节约
The arrangement of the process with low energy consumption is realised by using insulated steam chambers in connection with preciseand fully electronic media regulation 节能生产的实现是靠内置隔热模腔通过精确内置电控调节现实的
■Easy operation ,precision control 操作简便，控制精确
German GEMU valve, analog proportional control, stable production, less energy consumption
德国盖米阀，模拟比例控制，生产更稳定，能源更节省
■Automatic production assistant system（optional） 自动化生产辅助系统(可选)
The application of an economical and quick adapting handling system for the deloading and stacking of the moulding parts.
便捷经济的物料处理系统可以帮助产品脱模取出，堆垛
■Smart Control 智能控制
Smart control software developed thanks to Tekula’s know-how, manages the whole high efficiency molding cycle completely automatically.
智能工艺生产控制软件,控制程序经过我们多年的实际生产经验优化，能够全自动高效控制生产流程
■Europe R&D center professional technical support 欧洲集团研发中心提供专业技术支持
Part of the machine design is inspired and guided by our R&D center in Europe, Advanced machine type higher manufacturing standard
机型部分设计由集团欧研中心给予意见和指导,高端机型生产制造标准更加高。
Control experiences
控制体验
Muti-language display
Real time machine working states
Smart automatic control
多语言显示，机器状态实时显示，智能自动控制生产
Control system 控制系统
Most of the electrical components are from Siemens, ensure a stable productions
机器大部分电控部件采用西门子部件，保证了生产系统的可靠稳定性
Automation (material handling system)（Optional）
自动化（物料处理系统）(可选)
物料处理系统与机器的完美配合实现全自动无人化生产减少劳动力成本
Full automatic production is realised by the assistant of material handing system perfected worked with machine，reduce labor cost
Technical data of machine with inner steam chamber
内置模腔参数
名称
categories |
| 单位
unit | K-1518PQ |
成型材料
material |
|
| EPS/EPE/EPO |
模板尺寸
mold plate size | 模面
plate | 高×宽mm
H*W | 1500X1800 |
顶针窗口
ejector window | 高×宽mm
H*W | 1500X1800 |
移模模腔深度
MII chamber depth | mm | 80(带隔热70）
with insulation 70 |
固模模腔深度
MI chamber depth | mm | 260 |
固模连接框深度
MI connect frame depth | mm | 40 |
移模连接框深度
MII connect frame depth | mm | 40 |
最大成品尺寸
Max product size | 宽×高mm
W*H | 740X1240 |
最大成品厚度
Max product thickness | mm | 300 |
移模位置
MII position | 移模行程
MII stroke | mm | 1500 |
最小距离
Min distance | mm | 0 |
最大距离
Max distance | mm | ≤1500 |
运行速度
Running speed | mm/s | ＜300 |
蒸汽供给
steam supply | 管道接口
Pipe interface | inch | 4（DN100) |
管道压力
Pipe pressure | Mpa | 0.5-0.7 |
工作压力
working pressure | Mpa | 0.05-0.45 |
蒸汽性质
type |
| 饱和蒸汽
saturated steam |
蒸汽温度
temperature | ℃ | 150-170 |
蒸汽含水率
water content | % | ≤15 |
压力控制方式
pressure control method |
| 活塞式减压阀
piston type PRV |
流量控制方式
flow control method |
| 数字PID
digital |
蒸汽消耗
steam consumption | kg/cycle | 12--14
(密度25-30、载压24小时、熔接度80-85%、模重800-1000g
density 25~30g/l,pressurised 24hours, fusing rate80-85%, weight per cycle 800-1000g) |
模具冷却
mold cooling | 冷却介质
cooling medium |
| 循环冷却水
circulation water |
冷却水洁净度
water cleaness | µm | ≤200 |
冷却水硬度
water hardness | 。f | 7—5 |
管道接口
Pipe interface | inch | 2.5（DN65) |
模具接口
mold interface | inch | 2+2X3/4(DN20) |
模具排气接口
mold vent | inch | 2(DN50) |
冷却水压力
cooling water pressure | Mpa | 0.5-0.7 |
冷却水温度
cooling water temperature | ℃ | 45-55 |
冷却水消耗
cooling water consumption | L/cycle | 60-80 |
真空冷凝
vacuum condensation | 真空泵（单机真空）
vacuum pump | kw | 5.5 |
最大抽气量
max air pumping volume | m3/h | ≤200 |
工作液消耗
working liquid consumption | m3/h | 0.2-0.3 |
主真空接口
Main vacuum interface | inch | 4（DN100) |
固模真空接口
MI vacuum interface | inch | 4（DN100) |
移模真空接口
MII vacuum interface | inch | 4（DN100) |
冷凝器容积
condenser volume | L | 220 |
冷凝器降温方式
condenser cooling method |
| 直接冷却
direct cooling |
冷凝器降温梯度
condenser cooling capacity | ℃ | 30-50 |
冷凝器降温控制
cooling control method for condenser |
| 时间控制
time control |
冷凝水接口
condensate water interface | inch | 1.25（DN32) |
冷凝水消耗
condensate water consumption | m3/cycle | 0.1-0.3 |
冷凝水温度
condensate water temperature | ℃ | 25-30 |
冷凝水压力
condensate water pressure | Mpa | 0.3-0.4 |
冷凝器排污口
condenser drainage | inch | 4（DN100) |
空气供给
air supply | 管道接口
Pipe interface | inch | 2.0（DN50) |
管道压力
Pipe pressure | Mpa | 0.5-0.7 |
工作压力
working pressure | Mpa | 0.5-0.6 |
含油量
oil content | mg/m3 | ≤25 |
固体密度
solid density | mg/m3 | ≤5 |
压力露点
dew point | °C | ≤3°C |
压缩空气消耗
compressed air consumption | L/cycle | 1 |
模具排污
mold drainage | 固模排污接口
MI drainage interface | inch | 4（DN100) |
移模排污接口
MII drainage interface | inch | 4（DN100) |
主排污接口
Main drainage interface | inch | 5（DN125) |
原料供给
material supply | 料筒容积
hopper volume | L | 120 |
料桶数量
Nos of hopper | 个 | 2 |
料桶耐压
max pressure allowed in hopper | Mpa | ≤0.5 |
使用压力
working pressure | Mpa | 0-0.2 |
料枪接口
filling gun interface | inch | 1（DN25) |
料枪接口数量
Nos of filling gun interface quantity | 个 | 2X14 |
料桶进料接口
hopper inlet | inch | 2（DN50) |
料桶排气接口
hopper vent | inch | 2（DN50) |
压力控制方式
pressure control method |
| 数字PID
digital |
料位控制方式
level control method |
| 光电
photocell |
填充方式
filling method |
| 脉冲配料（optional）
impulse |
入料风机
blower | kw | 1.5 |
模具锁模
mold locking | 锁模方式
locking method |
| 液压机械锁模
hydraulic locking |
锁模点
locking point | 点 | 6 |
锁模装置驱动
locking device drive |
| 液压驱动
hydraulic drive |
锁模装置驱动缸
drive cylinder | 缸径X行程
Dia*stroke | 80X1500 |
系统锁模压力
system locking pressure | Mpa | 6--15 |
最大锁模力
Max locking pressure | t | 100 |
起吊重量
lifting weight | T | 2 |
脱模方式
demolding metho |
| 机械脱模
mechanic demold |
模具快装
mold quick change | 快装方式
quick change method |
| 普通快装
regular |
料管安装
material hose installation |
| 快装对接
fast connect |
气管安装
air hose installation |
| 快装对接
fast connect |
水管安装
water pipe installation |
| 快装对接
fast connect |
电源供给
power supply | 电源电压
power voltage | V | AC380/50Hz |
控制电压
control voltage | V | DC24 |
装机容量
installed power | kw | 16.5(全配置）
full installed |
控制方式
control method |
| PLC+POD |
生产速度
speed | 平均循环时间
average cycle time | S/cycle | 80--120 |
机器尺寸
machine size | 长length | mm | 5000 |
宽width | mm | 3200 |
高height | mm | 3500mm |
重量（全配置）
weight(fully installed) | kg | 14000 |
Subject to technical change保留技术更改的权利
Main component list
| 部件名称 items | 型号 type | 规格spec | 品牌brand |
Control | 触摸屏 Touch screen | - | 15 inches | ALESSIO |
可编程控制器 PLC | SMART200/S7-1200 | - | 德国西门子 German Siemens |
旋转编码器 Rotate encoder | E50S8-600-3-1×1 | Φ50 | Korean AUTONICS |
电器 electrical component
| 空气开关 Air switch | ABE53b×1 | 50A | 美国伊顿 American Eaton |
空气开关 Air switch | BKN-1P-32A×6 | 32A |
交流接触器 AC contactor | GMC(D)-18×2 | 18A |
电机保护器 Motor protector | GV2-M16×2 | 9-14A |
小型继电器 Small relay | MY2NJ×10 | 5A | 德国魏德米勒 Germany WEIDMULLER |
接线端子 Wiring terminal | SAK-2.5EN | 2.5A |
气动pneumatic | 蒸汽角座阀 Steam angle seat valve | 9014-15D | G2 | Germany GEMU 德国盖米 |
空气角座阀 AVC Air angle seat valve | 9014-15D | G2 | ALESSIO |
水冷角座阀 Water cooling angel seat valve | 9014-15D | G1.5 |
排水碟阀 Drain butterfly valve | 9014-15D | G4 |
入料角座阀 Filling angle seat valve | 9014-15D | G2 |
加压角座阀 Pressurized angle seat valve | 9014-15D | G1 |
真空蝶阀 Vacuum butterfly valve |
| G2,G2.5,G3 |
数字比例阀 Digital P valve | PH50 |
| ALESSIO |
电磁阀 Solenoid valve | 740 | 2/4 | Germany REXROTH |
35SC1 | 2/5 |
空气过滤器 Air filter | PF4000-04BD | 1/2 | Germany REXROTH |
空气处理组合 Air treatment kits | PC4010-04DG×2 |
仪表gauge | 显示压力表pressure gauge | Φ63 | 1-1.6MPa | Germany WIKA |
液压hydraulic | 电磁阀solenoid valve |
|
| Germany REXROTH |
电动机motor | YB162×1 |
| Taiwan DONGAN |
油缸oil cylinder | - |
| Haitian |
- |
|
- |
|
其它others | 高压蒸汽管 High pressure steam hose | Φ100 | meter | Italy SUNFLEX |
高压蒸汽管 High pressure steam hose | Φ33Φ50 | meter | Italy SUNFLEX |
警报灯 Alarming light | ST56LF-2DC24V×1 |
| Korean Q-LIGHT |
蒸汽主管道 Steam main pipe | 流体无缝厚度8mm Fluid seamless thickness | DN100 |
|
排水主管道 Main drainage pipe | 矩形管 厚度8mm Rectangle pipe thickness | 200*100 |
|
液压 Hydraulic
| 电磁溢流阀 Solenoid overflow valve |
|
| Jiugang Taiwan |
电液换向阀 Electricity change valve |
|
| Jiugang Taiwan |
单向阀 Single directional valve |
|
| Jiugang Taiwan |
叶片双联泵 Duplex pump |
|
| Hitec Taiwan |
液压电机 motor |
|
| Dong geng Taiwan |
| 真空泵选配 Vacuum pump（optional） | 5.5, 7.5,11 KW |
| 德国SPECK |
